Benefits

Reduced Steam Consumption

It decreases the steam consumption. It is proven that 1 mm of scale thickness on heat transfer surfaces will increase the fuel consumption of about 2.5% at boiler.

Reduced Power consumption

It decreases the power consumption because almost all pumps are continuously running even when plant running at low capacity.

Reduced Cleaning Frequency

Plant will be running at higher capacity for longer period of time and also assist in easy removal of scale and sludge deposits making cleaning more easier.

Reduced Downtime

No of Plant shut downs and/or break downs will be reduced, increasing life span of the plant.

Reduced Maintenance Cost

Due to reduced cleaning frequency and downtime, overall maintenance cost decreases and help shorten the payback period.

MULTIPLE EFFECT EVAPORATOR WATER TREATMENT

Most of the Multiple Effect Evaporator plants of different industries; are operated below their rated capacity in-spite of correct steam pressure and vacuum is provided.

The reason is organic and inorganic deposition on heat transfer surfaces. It leads to very high economic penalties like:

  • It increases the steam consumption. It is proven that 1 mm of scale thickness on heat transfer surfaces will increase the fuel consumption of about 2.5% for boiler.
  • It will increase the power consumption because almost all pumps are continuously running even when plant running at low capacity. Not only that; because of liquid flow is restricted due to scale in heat exchanger tubes, power consumption will be more.
  • It will increase the cleaning frequency of heat exchangers, means increased downtime and maintenance cost. Sometimes scale formation is of very complicated in nature and it includes many scale forming constituents that it is very difficult to decide one solvent to dissolve it.

For efficient operation of any MEE; the basic requirement is to maintain scale free heat transfer surfaces of evaporator to run the plant at maximum capacity, at the same time, to keep thermal and electrical energy cost at minimum.

The scaling on heat transfer surfaces is due to hardness, silica, iron, sulfates and other impurities coming in to the feed.

Our anti scalant will keep scale forming constituents in dispersed complex form during the process of concentrating and preventing them from adhering to heat transfer surfaces. Therefore the plant will be running at maximum capacity for longer period without cleaning, at the same time, whatever little scale will be formed on heat transfer surface will be very less and can be cleaned easily so that cleaning time will be reduced drastically than usually required. Ultimately downtime, cost of cleaning and cost of maintenance will be reduced.

BOILER WATER TREATMENT

As per P.C.R.A. it is established that 1 mm thickness of scale in the boiler will increase the fuel consumption of the boiler to about 6 %.

Our experience of boilers includes from Lancashire to fluidized bed boilers in different types of industries, we suggest our proven multi functions boiler additives for internal boiler water treatment which helps in following ways by keeping the heat transfer surfaces free from scale and corrosion and allows maximum heat transfer from fuel to water.

  • Increases thermal efficiency of the boiler.
  • Eliminates localized overheating. Thus preventing boiler tube failure due to rupture and subsequently result in boiler stoppages and costly maintenance.
  • Prevents de-rating of boiler steam generation capacity.
  • Prevents foaming carryover of boiler water with steam maintains the latent heat oif the steam and therefore steam pressure.
  • Stops/Reduces down time of the boiler.
  • Full utilization of heat.
  • Very easy to use.
  • Increased boiler life.
  • Online descaling.

Only one product SCALONTM-901 at very low dosage includes pH booster, antifoaming agent, sludge dispersant, scale inhibitor, corrosion inhibitor and oxygen scavenger which is not possible by any other conventional water treatments programs.

COOLING WATER TREATMENT

The advanced tri functional synthetic liquid formulation designed to control scale, corrosion and organic fouling in open recirculating cooling water system.

ADVANTAGES

  • It contains organic and inorganic salts enabling it to function as scale and corrosion inhibitor.
  • It has both anodic and cathodic inhibitors and it is effective even at low dosage levels in most cases.
  • It minimizes fouling problems by dispersive action of a specially tailored organic molecule. This dispersant keeps in suspension any particulate matter, thus facilitating its removal during blow down.
  • It is both thermally and hydrolytically stable and therefore retains its inhibitive properties over a wide range of pH and temperature.
  • It is a alkaline concentrate liquid and therefore it can be easily handled and conveniently dosed into the system.

SCALONTM products at very low dosage efficiently works as dispersant, scale inhibitor, corrosion inhibitor and biocide which is not possible by any other conventional water treatment programs.

The cooling water treatment includes Antiscalant, Corrosion Inhibitor, Dispersant and Biocide for control of Algae, fungus Bacteria etc.